Oxidation Stains Removal from Stainless Steel Flanges using Laser


Manufactures over 40,000 stainless steel barrels annually on its production line. Stainless Steel Flanges ( such as butt joints and lap joints ) must be cleaned to remove oxidation from stainless steel during the manufacturing process. For stainless steel weld cleaning to be corrosion-resistant, it must be passivated after laser cleaning stainless steel..

As part of their production line, laser cleaning stainless steel was implemented in 2018, replacing conventional cleaning methods. As soon as barrels come out of the machine, they are welded with oxide-free joints that are repeatable.

 

High-power continuous-wave laser (CWL) transmitters have been developed to effectively remove oxidation from stainless steel corrosion products from severely corroded steel structures. Dry laser cleaning (DLC) and wet laser cleaning (WLC) of the drench, soak, and rinse methods are employed to compare the clean-up effect with conventional blasting methods. 

Three-dimensional scanning electron microscopy, laser scanning spectrometry, and scanning electron microscopy–energy dispersive X-ray spectrometry are used to analyze the morphologies and chemical compositions of untreated and treated surfaces. According to the results, laser surface cleaning technology can effectively remove corrosion products and salts that severely corrode steel members, as well as prolong the time before corrosion returns.

Through laser irradiation, WLC can achieve excellent microscopic cleaning and reduce the effect of high-temperature inputs on surfaces. Further mechanistic analysis indicates that ablation, melting, and evaporation during laser cleaning are primarily responsible for the removal of corrosion products and salts. Consequently, the WLC drench method yields the best surface cleanliness and is suitable for engineering applications. By using laser-cleaning techniques, severely corroded structures can be maintained.

 

WHY DID INOVAWELD CHOOSE LASER CLEANING?

Initially, stainless steel oxides were removed using conventional methods (chemical and mechanical cleaning). Based on their analysis of their production processes, they determined that cleaning was the bottleneck.

Their decision aimed at optimizing cleaning led them to identify several pain points associated with the process: dust production, noise levels, consumable costs and management, and a slow output.

 

Using an environmentally-friendly 3 kW CWL transmitter, corrosion products were directly removed from steel surfaces of real structures. A study was conducted to examine and analyze the morphologies and microstructures of multi surface laser-cleaning under different treatment conditions. Here are the main results, which can be used as steel removal rust and prevent corrosion in steel structures.

These are the pain points they addressed through ir laser cleaning.

 

For more information visit 

https://thesteelexporter.com/oxidation-stains-removal-from-stainless-steel-flanges-using-laser/

 

#oxidation #stainsremoval #stainless #steel #flanges #steelexporter #thesteelexporter #corrosion 

 


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